PUR foam models for orthoses and corsets are a solution designed for orthotics specialists. They enable quick and accurate production of customised orthopaedic supplies – without the need for plaster casts. Each model is created on the basis of a scan in .stl format and specified modifications, thanks to which it fully meets the needs of the patient and the technology used by a given workshop.
Models for AFO, DAFO, KAFO orthoses and orthopaedic corsets
NEOPUR manufactures foam models for various types of orthotic supplies: lower limb orthoses (e.g. AFO, DAFO, KAFO) and torso orthoses (corrective, pressure-relieving and stabilising corsets). PUR foam with a minimum density of 70 kg/m³ ensures adequate durability and dimensional stability, enabling further processing using thermoforming or lamination technologies.
Models for orthoses and corsets ready for processing, without plaster layer
PUR foam models for orthoses and corsets are supplied ready for further manual processing – without the need for plaster. Thanks to their structure, they are easy to shape and retain their form well, which reduces working time in the workshop and limits material consumption.
This is a proven and convenient solution for orthotists who seek precision, repeatability and modern working methods in individual care.
What types of orthoses do we make?
The orthosis model is prepared based on a 3D scan or the documentation provided, taking into account the planned further processing steps in the workshop. The model for the PUR foam orthosis serves as a stable base for thermoforming, lamination, and manual shaping.
- Orthopedic brace models are designed to ensure that the device is individually tailored to the patient's anatomy and the specialist's recommendations.
- A wrist brace model can be used to design custom solutions for stabilizing, relieving pressure, or correcting the position of the joint.
- An ankle brace model serves as a good basis for creating a device that supports ankle joint stabilization.
- The foot orthosis model allows for an accurate representation of the shape and preparation of the component for further orthotic processing.
- We design the shoulder brace taking into account the required geometry, range of support, and the patient's individual needs.
- The finger orthosis model allows for the precise fabrication of small prosthetic components that require accuracy and material stability.
- The thumb brace model can be used to create custom solutions for stabilizing or supporting the thumb's position.
- The hand orthosis model serves as the basis for designing an upper limb orthosis tailored to a specific range of stabilization.
- Knee brace model is manufactured as an auxiliary component in the production of custom-made braces designed to stabilize, relieve pressure, or support joint function.
- The forearm orthosis model can be used to create a brace covering the forearm, wrist, or selected sections of the upper limb.
Models of orthopedic corsets made of PUR foam
The orthopedic corset model is manufactured as a precise foundation for the subsequent preparation of a custom-made torso orthosis.
- The stabilizing corset model is effective in creating solutions that help maintain proper posture and limit unwanted movements.
- We design the corrective corset model taking into account the specified corrections, support points, and the directions of force applied to the patient's figure.
- A load-relieving corset model can be used as a basis for creating a device that reduces the load on specific sections of the torso or spine.
- The flexible corset model allows you to create a mold for solutions that require a custom fit and comfort.
- We manufacture spinal corset models based on a 3D scan or documentation, with the aim of accurately reproducing the anatomy and facilitating the orthotist’s subsequent work.
