NEOPUR offers professional milling of prosthetic models made of PUR foam for prosthetic and orthotic laboratories, as well as medical device manufacturers. We produce models based on provided digital files, technical documentation, or 3D scans, preparing them for further use in the fabrication of prosthetic sockets, orthoses, and orthopedic braces.
Milling models helps reduce the time needed to prepare a working mold, improve repeatability, and minimize the number of manual steps. This solution is particularly useful for studios that want to adopt a digital workflow but need a trusted partner to produce a finished model from a material suitable for further processing.
Milling Models from STL Files
We offer milling of models from STL files, which allows the dental lab to send a finished digital design or a 3D scan of the patient without having to prepare a physical model on its own. Based on the .stl file, we create a model from PUR foam, preserving the geometry, proportions, and any adjustments specified by the specialist.
Before production begins, we can also help evaluate the file, verify its accuracy, and prepare it for further processing. This ensures that the finished model is suitable for its intended use—thermoforming, lamination, manual finishing, or the fabrication of a denture tray.
CNC Milling for Prosthetics
CNC milling in prosthetics is a modern method of preparing working models that combines the precision of digital technology with practical application in the prosthetist’s daily work. CNC machining allows for accurate reproduction of the shape of a stump, limb, or torso, as well as ensuring consistency across subsequent projects.
At NEOPUR, we manufacture PUR foam models with properties tailored to the prosthetics and orthotics industries. The material is lightweight, dimensionally stable, and easy to work with, making it an ideal base for preparing models of lower-leg prostheses, thigh prostheses, orthoses, and corsets.
Prosthetic Model Milling Center
NEOPUR serves as a prosthetic model milling center for dental labs that wish to outsource model preparation and focus on the subsequent stages of patient care. We handle both one-time projects and recurring orders, where timeliness, compliance with documentation, and consistent quality are essential.
We support specialists from the moment we receive a file or scan, through the preparation of the model, all the way to shipping the finished component to the lab. This makes the process simple, organized, and tailored to the needs of dental labs that use digital technology.
Prosthetic models ready for further processing
We deliver milled prosthetic models ready for further processing. They can be used as a base for lamination, thermoforming, grinding, making adjustments, and preparing a trial or final tray. The PUR foam allows for convenient surface finishing and fine-tuning of details based on the specialist’s experience.
If you need assistance with milling prosthetic models, milling models from STL files, or producing models using CNC technology, please contact NEOPUR. We will develop a solution tailored to your laboratory’s workflow.
